Characteristics of non-crystalline thin oxide films formed on aluminum by plasma electrolytic oxidation

Anawati, Anawati and Labibah, H. and Purwanto, Sugeng (2021) Characteristics of non-crystalline thin oxide films formed on aluminum by plasma electrolytic oxidation. International Journal of Corrosion and Scale Inhibition, 10 (2). pp. 801-811. ISSN 2305-6894

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Abstract

Anti-corrosion oxide films were developed on Al substrate by plasma electrolytic oxidation (PEO) in a mix of phosphate, carbonate, silicate, and hydroxide electrolyte. The role of silicate and hydroxide in the PEO process were investigated. PEO was conducted under a DC mode at 400 A·m–2 at 283 K for 120 s. The resulting films were free of cracks with thicknesses of ~2–3 μm composed of amorphous aluminum oxide, as confirmed by XRD and EDS analyses. Variation of anion concentration did not vary the incorporation of the anion species in the oxide film significantly. The films enhanced the mechanical hardness ~20 HV. Substantial improvement in corrosion resistance up to two orders of magnitude was demonstrated by the polarization curves and electrochemical impedance spectra. Surface investigation using a scanning electron microscope revealed a pore population reduction with increasing silicate volume in the electrolyte. Synergism effect of silicate and hydroxide in the electrolyte containing a higher fraction of both anions induced the generation of soft sparking, which produced a more protective inner layer. The electrolyte composition is beneficial in obtaining thin oxide films with superior corrosion resistance.

Item Type: Article
Uncontrolled Keywords: aluminum, plasma, microstructure, thin film, hardness, impedance, corrosion
Subjects: Bidang Keilmuan > Chemical Process
Bidang Keilmuan > Chemical Materials
Bidang Keilmuan > Electrical Engineering
Bidang Keilmuan > Electrochemical Technology
Bidang Keilmuan > Electromechanical Technology
Jurnal
Bidang Keilmuan > Materials Engineering
Bidang Keilmuan > Metallurgy
Bidang Keilmuan > Oxidation Process
Bidang Keilmuan > Teknik Elektro
Bidang Keilmuan > Teknik Tenaga Listrik
Divisions: Fakultas Ketenagalistrikan dan Energi Terbarukan > S1 Teknik Elektro
Depositing User: Yudha Formanto
Date Deposited: 17 Apr 2026 04:05
Last Modified: 17 Apr 2026 04:05
URI: https://repository.itpln.ac.id/id/eprint/6403

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